BTA Steel Deep Hole Drills
What is BTA Drilling?
Start Here: Deep Hole Drilling Overview
BTA drilling is a highly efficient technique for creating deep holes in metal, using a specialized drilling tool and long drill tube. It has the ability to produce deep holes with a diameter of 20 mm [0.80 in] and larger, with a depth-to-diameter ratio of up to 400:1. This method is considered the most reliable and effective in drilling deep holes, surpassing traditional twist drills in terms of cleanliness and capability. Additionally, BTA drilling can achieve larger diameters and higher feed rates when compared to gundrilling.
BTA tooling consists of threaded or mounted drill heads attached to long tubes that utilize several cutting surfaces to effectively remove chips. The chips are then released through high-pressure coolant holes in the tool head and travel through the drill tube and machining spindle. Both brazed and inserted carbide configurations are available for BTA drilling tools.
BTA, or Boring and Trepanning Association, which is also known as STS (single tube system) drilling, is a method that utilizes a single drill tube for the BTA tool, distinguishing it from ejector drilling and other techniques that use two tubes.
BT-A Drill (STS Deep Hole Drilling)
Improve the efficiency of your boring process with our BT-A drill, designed to work seamlessly with standard BTA-STS systems. Our advanced technology allows for double the cutting speed compared to traditional BTA heads.
BT-A Drill (STS Deep Hole Drilling)
Advantages
1: Increased penetration rates
2: Replaceable cutting edges
3: Lower cost per hole
4: Improved performance in cross holes
Features
1: Double effective cutting
2: Laser clad bearing area
3: Uses standard BTA-STS tube connection
T-DEEP (BTA Drill)
The BTA system, with its brazed heads, indexable drilling heads, and range of tube system options, is a cost-effective method that can increase productivity by up to 400 percent in many applications, surpassing traditional gun drilling methods. It is specifically designed for deep drilling applications that require drilling depths of 10xD or more.
Marketing Activity
The TaeguTec BTA deep drilling system offers a vast range of diameters and comes in both brazed and indexable head options. This diverse range has various heads and sizes, making it suitable for a wide range of drilling applications.
The Major Target Industries for BTA Drills are:
1: Heat exchangers in power plant and chemical industries.
2: Barrels in the defense industries.
3: Coolant channels in the die and mold industry.
4: Spindles manufacturers for machine builders.
5: Billets in the steel industries.
6: Caterpillar track shoes in construction machinery.
7: Oil holes in hydraulic industries.
8: Crank shafts in the ship building industry.
9: Aerospace industry.
10: Oil industry
BTA Deep drilling
Our metalworking process allows for drilling of both centric and eccentric holes with exceptional precision. This can be achieved up to a drilling depth of 11 m on specialized deep drilling machines, ensuring the highest level of accuracy.
Available finishing processes for the entire drilling depth include step drilling, contour drilling, skiving, reaming, and roller burnishing. Additionally, CNC-controlled "bottle boring" is also an option.
BTA deep hole drilling – the process
For those in the industry, BTA drilling is a precise method that creates deep, high-quality holes with significant length-to-diameter ratio.
The drill pipes use replaceable carbide inserts and guide pads to handle demanding materials like high-alloy steels. These components create a smooth effect, resulting in high surface quality even when fully drilling. Additionally, a cooling lubricant is supplied under pressure to cool and lubricate the process while also removing chips through the drill head's chip opening.
Deep Hole Drilling Tools
Introduction:
Explore the unparalleled capabilities of BTA (Boring and Trepanning Association) deep hole drills, engineered for precise metalworking drilling tasks. Our cutting-edge BTA deep hole drills offer unparalleled precision and productivity, establishing them as the top choice for deep hole drilling in metal shafts across major Indian cities such as Mumbai, Pune, Chennai, Bengaluru, and Hyderabad. With customized options available for India's booming industrial sectors, discover the superior quality of our products.
Key Features of BTA Deep Hole Drills:
Unmatched Precision: The BTA deep hole drills are designed to maintain accuracy and produce straight holes, even in challenging metal materials. This ensures a consistent level of precision for every project, making them a reliable choice for professionals.
Durability and Strength: Expertly crafted with premium materials, our BTA deep hole drills are designed to endure the demands of heavy-duty metalworking, ensuring lasting effectiveness.
Versatile Applications: This product is perfect for performing deep hole drilling in a variety of cylindrical workpieces, such as shafts and tubes. It is highly versatile, catering to a wide range of industries across Delhi, Ahmedabad, Kolkata, and Surat, including aerospace, automotive, and oil & gas.
High-Efficiency Cooling System: Maximize coolant flow with integrated cooling channels, effectively lowering heat buildup and extending the lifespan of your tools.
Why Choose Our BTA Deep Hole Drills?
Advanced Design: Our BTA deep hole drills utilize advanced technology to improve drilling efficiency and accuracy, resulting in decreased downtime and improved productivity levels..
Custom Solutions: Choose from a selection of sizes and configurations to suit your unique deep hole drilling needs, ensuring the optimal tool for your tasks.
Applications of BTA Deep Hole Drills:
Aerospace Engineering: Expertly perform precision deep hole drilling on engine components and structural parts in major metropolitan areas such as Bengaluru and Hyderabad, utilizing scientific methods and factual expertise.
Automotive Industry: Expertly drill deep holes in crankshafts, camshafts, and other vital automotive parts in Pune and Chennai with our precision services.
Oil & Gas: Enhance industry operations in Ahmedabad and Mumbai with precise, expertly drilled holes in equipment and pipelines.
